4-AXIS HMC MANDELLI STORM YEAR 2007

MANDELLI Storm 2500

Horizontal machining centre / flexible manufacturing cell with pallet system

Manufacturer: Mandelli Sistemi S.p.A.

Model: Storm 2500

Type: U 42 / 8000

Serial no.: XXX

Year of manufacture: 2007

Origin: Made in Italy

Machine type: Horizontal machining centre / flexible manufacturing cell for large and heavy workpieces

Condition: Used, production-ready, single-shift machine with very low operating hours

Availability: Immediately available

Control / operation

CNC control: Siemens Sinumerik 840D

Plant control / Plant Supervisor: CswWin

Separate plant operating panel: Beckhoff industrial PC with CswWin interface

Operation: Siemens machine control panel

Option: SL 1B Operate

External operating panel: for tool data input and machine functions

The machine is equipped with a Siemens Sinumerik 840D CNC control. In addition, the system has a separate Beckhoff operating panel with CswWin interface for plant and pallet functions.

Electrical data according to electrical cabinet nameplate

System: S2500 / 840D

Code: XXX

Supplier code: XXX

Standard: IEC 60204-1 / EN 60204-1

Rated voltage: AC 400 V, 3 Ph / PE

Frequency: 50 Hz

Full-load current: 178 A

Short-circuit breaking capacity of main switch: 10 kA

DC auxiliary voltage: 24 V

AC auxiliary voltage: 230 V

Electrical cabinet weight: approx. 1,350 kg

Travels / axes

X travel: 2,600 mm

Y travel: 1,500 mm

Z travel: 1,800 mm

B-axis: 360,000 positions / continuous rotation

APC / pallet axis: 360,000 positions

Rapid traverse, linear axes: 35 m/min

B-axis speed: 8 rpm

The axes XM, YM, ZM, BM as well as SP1 are visible on the Siemens screen.

Linear axis accuracy according to VDI 3441

Positioning accuracy P: 10 µm

Repeatability Ps: 5 µm

Milling head / spindle

Head: U-head, horizontal / vertical

Spindle interface: ISO SK 50

Spindle speed range: 37 – 6,000 rpm

Spindle drive power: 44 kW

Maximum torque: 706 Nm

The machine is equipped with a massive swivelling U-milling head and is designed for heavy-duty machining of large and complex workpieces.

Tool magazine

Tool stations: 208

Design: Large rack-type tool magazine with automatic tool handling

Tool interface: ISO SK 50

Maximum tool length: 600 mm

Maximum tool diameter: 450 mm

Maximum tool weight: 35 kg

The tool magazine is designed on both sides and equipped with an automatic handling unit. Numerous SK50 tool holders are visible in the magazine on the photos.

According to the magazine layout, the following areas are identifiable:

Left magazine side:

L = 400 mm, 54 stations

L = 400 mm, 54 stations

L = 600 mm, 46 stations

Right magazine side:

L = 300 mm, 54 stations

L = 300 mm, 54 stations

L = 600 mm, 54 stations

The actual loading and exact station allocation should be checked again during inspection.

Pallet system / front transpallet

Design: Front transpallet / automatic pallet changing system

APC: 360,000 positions

Fixed stations: 4

Rotary unit: for loading and unloading workpieces

Number of pallets: 6

Pallet size: 1,000 x 1,250 mm each

The system is equipped with an automatic pallet system including a front rotary/loading station, pallet circulation, safety enclosure and several pallet stations. Various pallets with angle plates and customer-specific fixtures are visible in the photos.

Clamping equipment / fixtures

The system includes several heavy-duty clamping devices and fixtures, including:

Heavy vertical angle plates

Large fixture plates

Hole-grid / raster clamping plate

Customer-specific clamping fixtures

Fixture carriers for large and heavy workpieces

Pallet fixtures and clamping bridges

One fixture shows the marking “4kant 257+… / Spann Ø214”. This information should be checked precisely during inspection.

Chip disposal / chip conveyor

Chip conveyor available

Chip conveyor manufacturer: Meta, convogliatori di trucioli

Model according to nameplate: Mandelli

Type: 75950689

Matriculation / serial no.: 06 07 19790 TDN

Year of manufacture of chip conveyor: 2007

Chip conveyor weight: approx. 1,100 kg

In addition, a screw conveyor is visible in the machine area. The machine therefore has integrated chip disposal with external conveyor technology.

Coolant / filtration / peripheral equipment

Coolant / filtration system available

Hydraulic unit available

COSEMA peripheral unit visible

Lubrication / coolant peripheral equipment available

Electrical cabinet system available

Chip conveyor / screw conveyor available

Extraction / filter unit visible

The system is extensively equipped with peripheral equipment for coolant, filtration, hydraulics, chip disposal and machine supply.

Tool holders / additional tools

Extensive tooling is visible in the photos, including:

ISO SK 50 tool holders

Boring bars

Boring tools

Milling cutter holders

Drilling and reaming tool holders

Extensions and adapters

Shrink-fit, clamping and reduction holders

Spare tools and standard tools

Tools in the 208-station tool magazine

Additional tools in Apfel tool cabinets and shelving systems

Several hundred tool holders can be purchased additionally on request.

Additional accessories, optional / on request

Apfel tool cabinets with extensive tooling stock

Several SK50 tool holders, mainly as-new

Additional clamping equipment and fixtures

ELBO CONTROLLI tool presetting device

Workbenches / tool storage / shelving systems by agreement

The ELBO CONTROLLI tool presetting device visible in the photos is not automatically included in the standard scope of delivery, but can be purchased additionally on request.