2004 KLINGELNBERG OERLIKON AG C27

Model: Klingelnberg C 27 – CNC Bevel Gear Cutting Machine

Maximum workpiece diameter: 270 mm

Normal module: 1 – 4 mm (continuous) / 1 – 6 mm (single part process)

Maximum face width: approx. 55 mm

Spiral angle: 0 – 60°

Number of teeth: 6 – 180

Maximum gear ratio: 1 : 10

Minimum gear ratio: 1 : 1

Cutter head radius: 39 – 105 mm (3" – 7.5")

Number of cutter groups (Oerlikon): 5 – 19

A-axis (Cutter head spindle)

Mounting diameter Gleason No. 14 – 1:24 Ø 58.34 mm

Adapter Oerlikon short taper 1:4 Ø 130 mm

Spindle speed 1000 rpm

B-axis (Workpiece spindle)

Mounting diameter Oerlikon external taper 1:4 Ø 140 mm

Internal taper No. 39 – 1:16 Ø 99.21 mm

Work spindle bore 90 mm

Work spindle speed 1000 rpm

C-axis

Swivel range ± 90°

X-axis (cutting depth axis)

Travel 350 mm

Maximum feed rate 10 m/min

Y-axis (workpiece positioning axis)

Travel 665 mm

Maximum feed rate 10 m/min

Z-axis (tool positioning axis)

Travel ± 120 mm

Maximum feed rate 10 m/min

Machine Equipment

CNC control Siemens 840D or Fanuc 160iT3

Electrical system Oerlikon standard 3 x 400 V 50 Hz, control voltage 24 V DC

Work area lighting

Electrical cabinet cooler

Swiveling control panel

Hydraulic system

Impulse lubrication

Automatic workpiece clamping with adjustable drawbar

Clamping stroke monitoring

Foot switch for workpiece clamping

Standard tool set

Electrical Data

Total connected load 40 kVA

Voltage 3 x 400 V ±10 %

Frequency 50 Hz ±1 %

Fuse protection 80 A slow-blow

Power interruption max. 3 ms

Voltage drop max. 20 % for 20 ms

Voltage peaks max. 200 % of nominal voltage for 1.5 ms

Harmonic distortion max. 10 %

Power symmetry max. 2 % voltage difference between phases

Control voltage 24 V DC

Compressed Air Supply

Pressure min. 7 bar – max. 10 bar

Consumption 100 l/min

Dew point max. 10 °C

Ambient temperature 10 °C – 40 °C

Particle size max. 40 µm

Axes for deburring and milling unit

Q – Cutter axis

V1 – Deburring feed axis

U – Deburring positioning axis